ROBOT BASE PLATE WELDING MACHINE , Model : RBW3-120/260 With three welding stations

Product Details:
Place of Origin: Japan
Brand Name: Kawasaki
Model Number: RBW3-120/260
Payment & Shipping Terms:
Minimum Order Quantity: 1set
Price: Negotiation

Product Description

ROBOT BASE PLATE WELDING MACHINE , Model : RBW3-120/260

With three welding stations

 

Application: 

The welding system are applied for light pole base plate welding production. By real time communication between robot and welding power, according to different welding position to gain good quality welding seam, the general layout is as followings:

ROBOT BASE PLATE WELDING MACHINE , Model : RBW3-120/260  With three welding stations 0

ROBOT BASE PLATE WELDING MACHINE , Model : RBW3-120/260  With three welding stations 1

 

Features:

  • With special pole expander, to make pole round or octagonal to easy to fix inside of base plate
  • With the function of automatic placement and automatic welding of the Stiffener on base plate
  • Kawasaki robot is used for good operation and quality.
  • The welding power is from Kemppi, good seam quality and effective welding
  • Position transition has large turning angel, which can achieve any angle welding.
  • Man power saving.
  • Full time working
  • Good looking welding appearance with reliable quality.
  • The whole machine has one way movement design. It is suitable for fast quantity production. the poles stacked on the left side of the machine, moving to the right one by one to complete the welding, and the welded poles are stacked on the right. The pole moves and rises, without overhead crane, and the operator's labor intensity is low.
  • With three welding stations, production more fast,

one station loading pole, assemble the base plate, finish outside welding including the four pieces Stiffener welding .

second station for finish inner side half welding .

the third station for finish another half inner side welding.

 

 

Main parameter:

No. Item Parameter
1 Pole or Round bar min diameter 120mm
2 Pole or Round bar max diameter 260mm
3 Pole or Round bar max.length 12~14m
4 Pole or Round bar min. thickness 2.5mm
5 Pole or Round bar max. thickness 4mm
6 Pole or Round bar max weight 150kg
7 Driving speed 6~48m/h, adjustable, with AC Servo control 
8 Welding speed( depend on Voltage , current setting, and welding height, and dimension of pole)

 

(reference speed 5~7 minutes/piece)

     
     

 

The machine with special pole expander, this device for assembling base plate on pole. Also, another important function is for reducing the gap between the base plate and pole body, will be big help for robot welding .

  • Pole expander suitable pole diameter : 120~260mm
  • Pole expander suitable pole thickness: 2~4mm
  • Working way : hydraulic , with hydraulic station
  • Hydraulic station motor: 4kw
  • With one set of tool for octangle pole, with one set of tool for conical pole,
  • After expanding and base plate assembling, the robot will start welding automatically.
  • No need any manual spot welding.
  • ROBOT BASE PLATE WELDING MACHINE , Model : RBW3-120/260  With three welding stations 2

 

 

Robot welding system

 

Kawasaki Robot BA006N (Japanese brand)

BA series is a series of robots developed for welding specially. It is designed for welding specially. It is easy to operate and can achieve skilled welding operation through simple teaching operation. A touch LCD color display screen with excellent visual effect and easy operation is installed on the teaching device. Robot welding machine only need a cable connection, can classify welding conditions of storage, and one key call.

 

 

 

Teaching methods

 Simple Operation Teaching AS Language Programming

 

Manner of execution

 

Manual mode

Independent axes, basic coordinate system and tool coordinate system
Reproduction mode  Interpolation action of each axis/line and arc

 

Storage capacity

  8MB  8000 steps are equivalent
General signal External Operating Signal Emergency stop, external hold signal
 Input and output 32+32

 

 

Kawasaki BA series robots use E01 control cabinet, compact shape, suitable operation system, rich functions, easy maintenance and high scalability. 6.5 inch color LCD screen, touch screen 640 x 480 pixels. Backlighting is used to make the LCD screen easier to see. The operating system adopts WINDOWS CE. The drop-down menu is used for window display, which makes the editing process simple and easy.

 

Fuctions Standard arc welding
Model  
  Vertical multiple joints
DOF 6axis
Maximum load capacity(KG) 6

Maximum range of action

[DEG]

JT1 ±165
JT2 +150-90
JT3 +45-175
JT4 ±180
JT5 ±135
JT6 ±360

Maximum speed of action

[DEG/S]

JT1 240
JT2 240
JT3 220
JT4 430
JT5 430
JT6 650
Inertia[N.M] JT4 12
JT5 12
JT6 3.75

Inertial moment

[KG.M2]

JT4 0.4
JT5 0.4
JT6 0.07
Repeated positioning accuracy [MM] ±0.05
Horizontal elongation [MM] 1445
Weight[KG] 150
Power capacity [KVA] 3.0
Installation mode Ground,Top loading
Installation environment

 

Temperature

045°
Humidity 3585%(No dew)
Vibration Less than 0.5
Others Robot installation must be away from the interference of flammable or corrosive liquid or gas appliances
IP Level IP65
Recommended Controller E01

 

 

Range of action:

 

Introduction of welding machine and Collision Preventer of Welding Torch

ROBOT BASE PLATE WELDING MACHINE , Model : RBW3-120/260  With three welding stations 3

 

Welding machine:Finland, Kemppi

Model  KW300A

Cooling type

 

Air cooling
Arcing time factor 100%
Rated value 300A CO2
300A mixed gas
Wire feeding diameter  1.0-1.2mm

 

Model  Robot mount iCAT mini
Size 

L:92mm(exclude flange)Diameter: 88mm

16000

Weight  850g

Loading weight

24N±3N

Re-positioning accuracy

<±0.1mm

Loading of contact

24VDC Max. 100mA

 

3Operating environment

1,Grounding: C grounding, grounding resistance less than 10 ohms.

2,Welding wire: disc-mounted wire

3,Use of environmental conditions (indoor)

Ambient temperature:-5℃~40℃.

Relative humidity:≤80%.No dew

 

4Programming and Workflow

Programming flow

ROBOT BASE PLATE WELDING MACHINE , Model : RBW3-120/260  With three welding stations 4

 

 

 

 

4.2Workflow

ROBOT BASE PLATE WELDING MACHINE , Model : RBW3-120/260  With three welding stations 5

 

 

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