High Precision MDF Metal Robotic Welding Machine Industrial Robotic Arm 130W 150W
ROBOT BASE PLATE WELDING MACHINE , Model : RBW3-120/260
With three welding stations
The welding system are applied for light pole base plate welding production. By real time communication between robot and welding power, according to different welding position to gain good quality welding seam, the general layout is as followings:
one station loading pole, assemble the base plate, finish outside welding including the four pieces Stiffener welding .
second station for finish inner side half welding .
the third station for finish another half inner side welding.
|1||Pole or Round bar min diameter||120mm|
|2||Pole or Round bar max diameter||260mm|
|3||Pole or Round bar max.length||12~14m|
|4||Pole or Round bar min. thickness||2.5mm|
|5||Pole or Round bar max. thickness||4mm|
|6||Pole or Round bar max weight||150kg|
|7||Driving speed||6~48m/h, adjustable, with AC Servo control|
|8||Welding speed( depend on Voltage , current setting, and welding height, and dimension of pole)||
(reference speed 5~7 minutes/piece)
The machine with special pole expander, this device for assembling base plate on pole. Also, another important function is for reducing the gap between the base plate and pole body, will be big help for robot welding .
Robot welding system
Kawasaki Robot BA006N (Japanese brand)
BA series is a series of robots developed for welding specially. It is designed for welding specially. It is easy to operate and can achieve skilled welding operation through simple teaching operation. A touch LCD color display screen with excellent visual effect and easy operation is installed on the teaching device. Robot welding machine only need a cable connection, can classify welding conditions of storage, and one key call.
|Simple Operation Teaching AS Language Programming|
Manner of execution
|Independent axes, basic coordinate system and tool coordinate system|
|Reproduction mode||Interpolation action of each axis/line and arc|
|8MB 8000 steps are equivalent|
|General signal||External Operating Signal||Emergency stop, external hold signal|
|Input and output||32+32|
Kawasaki BA series robots use E01 control cabinet, compact shape, suitable operation system, rich functions, easy maintenance and high scalability. 6.5 inch color LCD screen, touch screen 640 x 480 pixels. Backlighting is used to make the LCD screen easier to see. The operating system adopts WINDOWS CE. The drop-down menu is used for window display, which makes the editing process simple and easy.
|Fuctions||Standard arc welding|
|Vertical multiple joints|
|Maximum load capacity(KG)||6|
Maximum range of action
Maximum speed of action
|Repeated positioning accuracy [MM]||±0.05|
|Horizontal elongation [MM]||1445|
|Power capacity [KVA]||3.0|
|Installation mode||Ground,Top loading|
|Vibration||Less than 0.5|
|Others||Robot installation must be away from the interference of flammable or corrosive liquid or gas appliances|
Range of action:
Introduction of welding machine and Collision Preventer of Welding Torch
Welding machine:Finland, Kemppi
|Arcing time factor||100%|
|Rated value||300A CO2|
|300A mixed gas|
|Wire feeding diameter||1.0-1.2mm|
|Model||Robot mount iCAT mini|
L:92mm(exclude flange)Diameter: 88mm
Loading of contact
|24VDC Max. 100mA|
1,Grounding: C grounding, grounding resistance less than 10 ohms.
2,Welding wire: disc-mounted wire
3,Use of environmental conditions (indoor)
Relative humidity:≤80%.No dew
4Programming and Workflow