CNC 5G POLE SHUT-WELDING MACHINE, MODEL: HM500/12000

Product Details:
Place of Origin: WUXI
Brand Name: CMC
Model Number: HM500/12000
Payment & Shipping Terms:
Minimum Order Quantity: 1set
Packaging Details: Nude

Product Description

 

CNC 5G POLE SHUT-WELDING MACHINE, MODEL: HM500/12000

Design for Monopole, highmast, 5G pole

 

Roller type

 

Designed for light pole , highmast pole, monopole , 5G communication pole

 

Diameter range:60~500mm, Thickness:3~8mm, Length:12000mm

 

Standard single arc single wire submerged arc welding machine

 

 

Scope of application: suitable for large length pole longitudinal automatic closing welding, like street light pole , 5G pole, monopole, highmast pole

 

This machine is usually suitable for welding polygonal and conical pole, especially suitable for the pole which only has one seam. It’s an automatic welding line. The trolley is equipped with adjustable speed motor, which can pull the pole to move. The hydraulic cylinder makes the pressure wheel tighten the pole and weld at the same time.

 

Proprietary features:

    1.(Option)CNC automatic adjustment, CNC system, with the change of pole diameter, automatically adjust the pressure, automatically adjust the presser foot position, automatically match the feeding speed and position, keep the welding seam always in the closed state, to ensure the smooth welding.

 

   2.On the basis of the qualification of the previous process, after welding, there is no torsion of the pole weld, and there is no need for personnel to pry and twist the rod at the back of the machine to center the weld.

 

   3.The driving pole is controlled by frequency conversion, with electric brake stop function to ensure the stability of head and tail welding,this system can weld the pole from small end to bottom end full area and almost no left length out of welding. This way is reduced the manual working of the next process.

 

   4.The number of clamping roller is 3 sets, the advantage is reduce the roller pressure to the pole surface , and reduce the scratch on the surface . It is suitable for the production of octagonal pole, polygonal pole and conical pole. It can be equal diameter or conical.

 

   5.The pushing type trolley with motorized fast returning back function, no need operator to push back manually and it reduces the labor intensity of operators.

 

   6.The rear push trolly with pneumatic clamping device, It’s simple and fast compared with manual clamping.

  

   7.Submerged arc welding function.

 

   8.The unloading side is roller type, which is convenient for loading and unloading, and is conducive to realize the automation of upstream and downstream materials. The loading and unloading can be on same side to make operator avoid the long-distance movement. The operator only need to work in the position of the host machine, which greatly reduces the labor intensity.

 

   9.With pole back guiding device,it can be adjusted adaptively. In practical operation, the position of welding seam is seldom adjusted, which reduces the labor intensity of operators.

 

  10.(Option)Through the camera installed on the machine head, the welding seam is reflected on the screen of main control panel, making the tracking of the welding seam simple and easy, and reducing the labor intensity of the operator for monitoring of the welding.

CNC 5G POLE SHUT-WELDING MACHINE, MODEL: HM500/12000 0      CNC 5G POLE SHUT-WELDING MACHINE, MODEL: HM500/12000 1

 

  11.The self-developed oil pressure and CNC system, making the welded pole round and deformation small.

 

  12.(Option)Networked production data system, if the machine is connected to the Internet which is in the customer workshop

Function (1):

can provide production management data: as power on time, welding time, non welding time, welding speed,production quantity, etc

Function (2):

After the machine is connected to the Internet, the machine supplier can assist the customer in remote fault diagnosis and remote parameter adjustment. Convenient for customers to quickly resume production.

 

  13.(Option)Street light pole loading and unloading system: On the left side of the machine, there is a storage rack, which can store 20~30 poles (the    number varies according to the size of the poles). After the welding is completed, press the button, and the street light pole will be discharged to discharge On the storage rack which on right side of machine, it can store 20 poles (the number varies according to the size of the poles).Suitable for pole diameter less 260mm pole

 

CNC 5G POLE SHUT-WELDING MACHINE, MODEL: HM500/12000 2     CNC 5G POLE SHUT-WELDING MACHINE, MODEL: HM500/12000 3

 

   14. (Option)The cooling copper blocks system, (This device is inside the light pole to increase the penetration rate of welding)

CNC 5G POLE SHUT-WELDING MACHINE, MODEL: HM500/12000 4   CNC 5G POLE SHUT-WELDING MACHINE, MODEL: HM500/12000 5

 

 

    15.(Option)Welding seam milling system

CNC 5G POLE SHUT-WELDING MACHINE, MODEL: HM500/12000 6

 

    16.Operator ,only need 1 person

 

 

 

The machine consists of the following parts:

  1. Long worktable for trolley moving
  2.  Main gantry frame
  3. Trolley drive system
  4. Rear unloading rollers
  5. Hydraulic clamping part(Including clamping rollers, suitable for medium size pole)
  6. Submerged arc welding system, with wire feeding system
  7. Flux recovery system
  8. Hydraulic system
  9. Control system
Technical parameter
1 Diameter of pole 60-500mm
2 Worktable length 12000 mm
3 Thickness of pole 3~8mm, Q235, Q345
4 Clamping feet quantity 3 units. 3套
5 Motor power of oil pump 4+4 KW
6 Mobile motor power 4KW. Speed adjustable
7 Vertical pressing stroke 500mm
8 Operating height The distance from the bottom angle of the pole to the ground:700~750mm
9 Welding machine

500A,Submerged arc welding

Standard configuration:Single arc single wire,

10 Welding wire diameter 1.6~2mm ,Welding wire diameter is subject to the thickness of poles.
11 Welding speed

0.8~2.5m/min stepless adjustable

Note: different thickness, different speed)

12 Welding penetration rate 80 % ( with option copper bar device can increase rate)
13 Electrical components Schneider (French brand)
14 CNC PLC Siemens (Germany brand)
15 Brand of main motor of hydraulic pump WNM
16 Trolley motor WNM
17 Welding machine brand Panasonic(Japanese brand)
18 Weight 8 Ton
19 Dimensions 27000x3500x4500 mm (LXWXH)
20 Option The cooling copper blocks system, (This device is inside the light pole to increase the penetration rate of welding)
21 Option With Welding seam milling system
23 Option

Street light pole loading and unloading system: On the left side of the machine, there is a storage rack, which can store 20~30 poles (the number varies according to the size of the poles). After the welding is completed, press the button, and the street light pole will be discharged to discharge On the storage rack which on right side of machine, it can store 20 poles (the number varies according to the size of the poles)

Suitable for pole diameter less 260mm pole

24 Option Spare parts

 

 

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