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CTL12×1600 Fully Automatic Cut To Length Line for 1600mm Width Steel Coils with 30 Ton Capacity

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CTL12×1600 Fully Automatic Cut To Length Line for 1600mm Width Steel Coils with 30 Ton Capacity
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Features
Specifications
Model Number: CTL12×1600 Cut To Length Line
Processing Thickness Range: 5mm ~ 12mm Carbon Steel Coil
Processing Width Range: 800mm ~ 1500mm
Max Load Of Single Steel Coil: 30 Ton
Fixed Cutting Length Scope: 2000mm ~ 6000mm
Max Production Running Speed: 15 M/min
Control Mode: PLC + Touch Screen Fully Automatic Control
Customizable Items: Stacking Platform Size, Plate Tidying Device
Basic Infomation
Place of Origin: WUXI, CHINA
Brand Name: CMC
Model Number: CTL12×1600
Payment & Shipping Terms
Delivery Time: 90days
Payment Terms: T/T,L/C
Supply Ability: According to requirements
Product Description
CTL12×1600 Steel Coil Cut To Length Line Automatic Decoiling Leveling Cross Cutting Flat Plate
Product Overview
Item Details
Product Name Cut To Length Line
Model CTL12×1600
Processing Material Q235, Q355, Q460 steel, yield strength ≤460Mpa
Processing Function Steel coil decoiling, leveling, CNC fixed-length cross cutting, stacking
Operation Mode Fully automatic linkage / Manual single unit control
Applicable Industry Street light pole, high mast pole, steel structure manufacturing
Customizable Options Stacking platform size, material tidying device
Product Introduction

CTL12×1600 cut to length line is specially designed for processing steel coils into rectangular flat plates. It completes continuous procedures including decoiling, leveling and fixed-length cross shearing. The whole line can stop to rewind residual steel coils conveniently for switching production of different plate sizes.

Adopts full-automatic CNC control. Operators only need to set plate length and cutting quantity on the touch screen. It features fast production speed, greatly saving labor cost. Only one operator is required, and the contact between staff and steel plates is minimized to ensure operational safety.

CTL12×1600 Steel Coil Cut To Length Line Overview
Production Process Flow:
Material Loading → Decoiling → Press & Guiding → Pinch Feeding → Rough Leveling → Guide Positioning → Precision Leveling → Encoder Length Measuring → Cross Cutting → Pinch Conveying → Stacking
Main Technical Parameters
No. Item Specification
1 Processed Material Q235, Q355, Q460, σs ≤ 460Mpa
2 Material Thickness Range 5 ~ 12 mm
3 Material Width Range 800 ~ 1500 mm
4 Steel Coil Outer Diameter Φ800 ~ Φ2000 mm
5 Steel Coil Inner Diameter Φ500 ~ Φ760 mm
6 Max Coil Weight 30 Ton
7 Cutting Fixed Length 2000 ~ 6000 mm
8 Max Leveling Speed 15 m/min
9 Leveling Roller Diameter / Pitch Φ180 mm / 215 mm
10 Leveling Roller Material 40Cr
11 Input Power Supply 415V / 50Hz, 3 Phase
12 Occupied Floor Space Approx. 19m (L) × 7.7m (W)
Complete Line Composition
  • Steel Coil Loading Dolly
  • Hydraulic Single Cantilever Decoiler
  • Hydraulic Pressing, Shovel Head & Pinching Device (with 3-roll rough leveling)
  • Guiding Positioning Device
  • Precision Leveling Unit
  • Encoder Length Measuring Unit
  • Cross Cutting Shearing Machine
  • Pinch Conveying & Stacking Device
  • Hydraulic System
  • Pneumatic System
  • PLC Electrical Control System
Core Equipment Specifications
Steel Coil Loading Dolly
- Max load capacity: 30 tons
- Equipped with dual rollers on the top. It supports coil rewinding function to prevent loose coils and tangling during recoiling.
- Used to transport steel coils and lift coils onto the decoiler.
Hydraulic Single Cantilever Decoiler
Hydraulic shaft expansion to clamp steel coils for passive uncoiling. Equipped with manual tension brake. Two sets of decoilers realize centering adjustment during coil loading. Round side baffle avoids interference with narrow coils.
Hydraulic Pressing & Pinching Device with 3-Roll Rough Leveler
Adopts 2 lower rollers + 1 upper roller rough leveling structure. Effectively prevent steel plate arching, guarantee smooth follow-up production. Equipped with hydraulic shovel head for smooth coil head feeding.
Precision Leveling Unit
9-roll leveling structure (4 upper rollers + 5 lower rollers). Upper and lower rollers are all active driving rollers with consistent linear speed to improve leveling quality. Rollers adopt medium-frequency quenching treatment. Adjustable supporting rollers enhance roller rigidity to release internal stress of steel plates and achieve excellent flatness.
Encoder Length Measuring Unit
Installed integrally with leveling machine on shared base. Real-time length detection via measuring roller and encoder to ensure precise fixed-length cutting.
Cross Cutting Machine
Max cutting thickness:12mm, Max effective width:1600mm. Hydraulic shear structure. Blade gap adjustable synchronously. Polyurethane pressure foot protects plate surface without scratches.
Pinch Conveying & Stacking Device
Consists of conveying roller table, plate throwing mechanism, stacking workbench and material tidying device (optional). The stacking platform length can be customized according to customer's maximum light pole plate size.
Hydraulic & Pneumatic System
- Hydraulic station, oil cylinders, valves and pipelines. (Hydraulic oil to be prepared by buyer)
- Pneumatic system working pressure ≤0.8Mpa, air consumption:1.5m³/min. (Air source to be prepared by buyer)
Electrical Control System
PLC + touch screen human-machine interface. Supports automatic linkage operation and independent manual control of each single machine. Operators can set cutting length and plate quantity freely. Full line emergency stop function is equipped to protect equipment and personnel safety.
CTL12×1600 Electrical Control System and Operation Interface
Core Advantages
Advantage Item Description
Integrated Function Realize decoiling, leveling, fixed-length cutting and stacking in one line; support coil rewinding to switch different plate specifications
High Precision CNC Control Encoder fixed-length measurement, arbitrary cutting length and quantity setting via touch screen
Excellent Leveling Performance 9 active leveling rollers, fully release plate internal stress, stable flatness
High Production Efficiency Continuous automatic production, fast operating speed, reduce comprehensive production cost
Simple Operation Only one operator required; minimize direct contact with steel plates for higher safety
Flexible Configuration Stacking platform and tidying device can be customized according to light pole production requirements
Reliable Safety Protection Full-line emergency stop button, interlock protection for each processing section
Application Range
  • Tapered street light pole, octagonal lamp pole, high mast pole raw steel plate blanking
  • Steel structure, mechanical equipment flat plate processing
  • Metal plate raw material cutting for metal fabrication factory
After-Sales Service Support
Service Item Service Details
Warranty Coverage 12 months full line warranty; long service warranty for main motors and speed reducers
Spare Parts Supply Long-term supply of wearing spare parts at factory cost
Overseas Service Engineers available for overseas installation, commissioning and operator training
Remote Support Online remote debugging and technical guidance
Documents Complete English operation manual and operation training materials
Frequently Asked Questions
Question Answer
What thickness and width steel plate can this CTL12×1600 cut to length line process? It is suitable for 5~12mm thick, 800~1500mm wide steel coil, max coil weight up to 30 tons, cutting length range 2000~6000mm.
Can we stop the line and rewind remaining steel coil? Yes. The loading trolley is designed with anti-loose roller structure, the whole line can stop and rewind residual coil to switch other production specifications.
Is this cut to length line suitable for street light pole manufacturing? Definitely. The maximum stacking length can be customized to match your longest light pole plate. It is widely used for blanking raw plates of tapered and polygonal lamp poles.
Tag:

steel coil cutting machine

metal slitting machine

steel coil slitting machine

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Tel : +86-13665117920
Fax : +86-510-68930088
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+86-13665117920
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