Automatic 340 / 14000mm Light Pole Shut-Welding Machine , Tube welding machine
CNC 5G POLE SHUT-WELDING MACHINE, MODEL: HM500/12000
Design for Monopole, highmast, 5G pole
Designed for light pole , highmast pole, monopole , 5G communication pole
Diameter range:60~500mm, Thickness:3~8mm, Length:12000mm
Standard single arc single wire submerged arc welding machine
Scope of application: suitable for large length pole longitudinal automatic closing welding, like street light pole , 5G pole, monopole, highmast pole
This machine is usually suitable for welding polygonal and conical pole, especially suitable for the pole which only has one seam. It’s an automatic welding line. The trolley is equipped with adjustable speed motor, which can pull the pole to move. The hydraulic cylinder makes the pressure wheel tighten the pole and weld at the same time.
1.(Option)CNC automatic adjustment, CNC system, with the change of pole diameter, automatically adjust the pressure, automatically adjust the presser foot position, automatically match the feeding speed and position, keep the welding seam always in the closed state, to ensure the smooth welding.
2.On the basis of the qualification of the previous process, after welding, there is no torsion of the pole weld, and there is no need for personnel to pry and twist the rod at the back of the machine to center the weld.
3.The driving pole is controlled by frequency conversion, with electric brake stop function to ensure the stability of head and tail welding,this system can weld the pole from small end to bottom end full area and almost no left length out of welding. This way is reduced the manual working of the next process.
4.The number of clamping roller is 3 sets, the advantage is reduce the roller pressure to the pole surface , and reduce the scratch on the surface . It is suitable for the production of octagonal pole, polygonal pole and conical pole. It can be equal diameter or conical.
5.The pushing type trolley with motorized fast returning back function, no need operator to push back manually and it reduces the labor intensity of operators.
6.The rear push trolly with pneumatic clamping device, It’s simple and fast compared with manual clamping.
7.Submerged arc welding function.
8.The unloading side is roller type, which is convenient for loading and unloading, and is conducive to realize the automation of upstream and downstream materials. The loading and unloading can be on same side to make operator avoid the long-distance movement. The operator only need to work in the position of the host machine, which greatly reduces the labor intensity.
9.With pole back guiding device,it can be adjusted adaptively. In practical operation, the position of welding seam is seldom adjusted, which reduces the labor intensity of operators.
10.(Option)Through the camera installed on the machine head, the welding seam is reflected on the screen of main control panel, making the tracking of the welding seam simple and easy, and reducing the labor intensity of the operator for monitoring of the welding.
11.The self-developed oil pressure and CNC system, making the welded pole round and deformation small.
12.(Option)Networked production data system, if the machine is connected to the Internet which is in the customer workshop
can provide production management data: as power on time, welding time, non welding time, welding speed,production quantity, etc
After the machine is connected to the Internet, the machine supplier can assist the customer in remote fault diagnosis and remote parameter adjustment. Convenient for customers to quickly resume production.
13.(Option)Street light pole loading and unloading system: On the left side of the machine, there is a storage rack, which can store 20~30 poles (the number varies according to the size of the poles). After the welding is completed, press the button, and the street light pole will be discharged to discharge On the storage rack which on right side of machine, it can store 20 poles (the number varies according to the size of the poles).Suitable for pole diameter less 260mm pole
14. (Option)The cooling copper blocks system, (This device is inside the light pole to increase the penetration rate of welding)
15.(Option)Welding seam milling system
16.Operator ,only need 1 person
The machine consists of the following parts:
|1||Diameter of pole||60-500mm|
|2||Worktable length||12000 mm|
|3||Thickness of pole||3~8mm, Q235, Q345|
|4||Clamping feet quantity||3 units. 3套|
|5||Motor power of oil pump||4+4 KW|
|6||Mobile motor power||4KW. Speed adjustable|
|7||Vertical pressing stroke||500mm|
|8||Operating height||The distance from the bottom angle of the pole to the ground:700~750mm|
500A,Submerged arc welding
Standard configuration:Single arc single wire,
|10||Welding wire diameter||1.6~2mm ,Welding wire diameter is subject to the thickness of poles.|
0.8~2.5m/min stepless adjustable
Note: different thickness, different speed)
|12||Welding penetration rate||80 % ( with option copper bar device can increase rate)|
|13||Electrical components||Schneider (French brand)|
|14||CNC PLC||Siemens (Germany brand)|
|15||Brand of main motor of hydraulic pump||WNM|
|17||Welding machine brand||Panasonic(Japanese brand)|
|19||Dimensions||27000x3500x4500 mm (LXWXH)|
|20||Option||The cooling copper blocks system, (This device is inside the light pole to increase the penetration rate of welding)|
|21||Option||With Welding seam milling system|
Street light pole loading and unloading system: On the left side of the machine, there is a storage rack, which can store 20~30 poles (the number varies according to the size of the poles). After the welding is completed, press the button, and the street light pole will be discharged to discharge On the storage rack which on right side of machine, it can store 20 poles (the number varies according to the size of the poles)
Suitable for pole diameter less 260mm pole