ROBOT BASE PLATE WELDING AND DOOR CUTTING COMBINATION MACHINE, , Model : RW-DC120/260

Product Details:
Place of Origin: WUXI.,CHINA
Brand Name: CMC
Model Number: 350/2000
Payment & Shipping Terms:
Minimum Order Quantity: 1set
Price: Negotiation
Packaging Details: Nude
Delivery Time: According to the actual situation
Payment Terms: T/T
Supply Ability: According to requirements

Product Description

ROBOT BASE PLATE WELDING AND DOOR CUTTING COMBINATION MACHINE , Model : RW-DC120/260

 

 

Application

The welding system are applied for light pole base plate welding production. By real time communication between robot and welding power, according to different welding position to gain good quality welding seam,

Firstly, the inner and outer circumferential seam of the pole base plate is welded, and then the reinforcing rib of the base plate is welded automatically

The machine is combined CNC door cutting function, It is suitable for conical pole, round pole, octagonal light pole door CNC cutting, The cutting shape can be circle, square, rectangle, elliptic type etc and any which can be draw designed by computer.

The cutting source is automatic plasma. So the cutting speed will be much fast, and cutting edge quality is better then flame cutting. Due to the use of the U.S.-made Hypertherm plasma power supply and torch, the cutting gap is relatively small, and the cut pieces are generally used as door covers.

The pole material can be steel or Aluminum.

 

 

The general layout is as followings:

ROBOT BASE PLATE WELDING AND DOOR CUTTING COMBINATION MACHINE, , Model : RW-DC120/260 0

ROBOT BASE PLATE WELDING AND DOOR CUTTING COMBINATION MACHINE, , Model : RW-DC120/260 1

 

Features

  1. With special pole expander, to make pole round or octagonal to easy to fix inside of base plate
  2. With the function of automatic placement and automatic welding of the Stiffener on base plate
  3. Kawasaki robot is used for good operation and quality.
  4. The welding power is from Kemppi, good seam quality and effective welding
  5. Position transition has large turning angel, which can achieve any angle welding.
  6. Man power saving.
  7. Full time working
  8. Good looking welding appearance with reliable quality.
  9. The whole machine has one way movement design. It is suitable for fast quantity production. the poles stacked on the left side of the machine, moving to the right one by one to complete the welding, and the welded poles are stacked on the right. The pole moves and rises, without overhead crane, and the operator's labor intensity is low.
  10. This machine also combines the CNC door cutting function of the light pole, which can automatically complete the welding of the bottom base plate, the welding of the reinforcing rib and the plasma cutting of door in one time loading and fixing. The loading time of the operator is greatly reduced, and the production space is saved.

Main parameter:

No. Item Parameter
1 Pole or Round bar min diameter 120mm
2 Pole or Round bar max diameter 260mm
3 Pole or Round bar max.length 12~14m
4 Pole or Round bar min. thickness 2.5mm
5 Pole or Round bar max. thickness 4.5mm
6 Pole or Round bar max weight 150kg
7 Driving speed 6~48m/h, adjustable, with AC Servo control 
8 Welding speed( depend on 9Voltage , current setting, and welding height, and dimension of pole)

 

(reference speed 5~7 minutes/piece)

9 Max. cutting distance from bottom, X axis 1500mm
10 Plasma source

Hypertherm Powermax 45

Suitable max. thickness:6mm

(Made in USA) 

11 Max thickness for making hole and quality cutting.

Based on plasma source

The up standard and option

12 Max.cutting speed

Based on Plasma source

(for one normal light pole electrical door, the cutting time is about 30~40 seconds)

13 CNC system Si Dafeng(SF-2100S)
14 Nesting SOFTWARE SmartNest
15 CNC Plasma cutting torch 1 set 
16 Arc voltage height controller HEAVTH HP105
17 height DEVICE Plasma Torch height moving device, 1set
18 Production speed for one pole

10~15  minutes

Including loading and unloading

Based on size of pole

     

 

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